Techno-Commercial Proposal: Open Type Fiber Laser Cutting Machine (3kW / 6kW)

Empower your metal fabrication business with our state-of-the-art Open Type Fiber Laser Cutting Machines. Designed for high-speed, high-precision, and cost-effective metal plate processing, these machines are ideally suited for the dynamic manufacturing demands across India. Available in versatile power options of 3kW and 6kW, with generous working areas of 3000x1500mm or 4000x2000mm, our solutions ensure superior cutting quality and enhanced productivity for a wide array of materials.

1. Introduction

The Open Type Fiber Laser Cutting Machine represents the pinnacle of modern metal processing technology. Its accessible design ensures ease of material loading and unloading, making it highly efficient for plate cutting operations. Leveraging advanced fiber laser technology, this machine delivers exceptional precision, speed, and versatility, reducing operational costs and significantly improving throughput. Our offerings, tailored for the Indian market, combine cutting-edge Japanese technology and reliability, manufactured in India, with assured nationwide service support.

2. Key Features and Components

Our Open Type Fiber Laser Cutting Machines are built with robust and high-performance components to ensure long-term reliability and superior cutting results.

• High-Quality Fiber Laser Source:

  • Options: 3kW or 6kW, with higher power options available upon request.

  • Brands: Utilizing stable and renowned laser sources (e.g., IPG, Raycus, Max Photonics, or equivalent OEM).

  • Benefits: Exceptional beam quality, high electro-optical conversion efficiency, long lifespan (typically >100,000 hours), stable output power, and minimal maintenance.

• Precision Laser Cutting Head:

  • Brands: Equipped with high-performance cutting heads (e.g., Raytools, Precitec, Ospri, Boci, or equivalent OEM).

  • Features: Auto-focusing capabilities for quick and accurate adjustments based on material type and thickness, efficient water cooling, and robust dust protection (e.g., IP65 rated).

• Intuitive CNC Control System:

  • System: Advanced CNC controller (e.g., CypCut FSCUT, FLMC, or equivalent) providing a comprehensive solution for planning, monitoring, and controlling the entire cutting process.

  • Software: Includes integrated nesting software (e.g., Most2D, AlmaCAM, iTSoft, Kartik CAD/CAM) for optimized material utilization and reduced scrap.

  • User Interface: User-friendly interface with features like dry run, mirror, reverse, plate alignment, and pattern libraries for streamlined operation.

• Robust Machine Structure (Gantry Type):

  • Bed: Welded machine bed, precisely heat-treated and stress-relieved to ensure long-term stability and deformation resistance, even under high-speed operation.

  • Gantry: High-strength Aviation Aluminum Gantry, manufactured through processes like 4300 tons press extrusion molding. Offers superior toughness, light weight, corrosion resistance, anti-oxidation, and significantly boosts processing speed.

• High-Precision Motion System:

  • Linear Guides: High-accuracy linear guides (e.g., HIWIN, Taiwan) ensuring smooth and precise movement.

  • Gear Racks & Pinions: High-precision gear racks (e.g., KHK, YYC, Taiwan) and pinions (e.g., KHK, Technocrats) for rigorous support and effective reduction of driving torque.

  • Servo Motors & Drives: Equipped with high-performance AC Servo motors and drives (e.g., Panasonic, Yaskawa, Delta, or equivalent) for rapid positioning, shorter acceleration/deceleration times, and exceptional positional accuracy.

• Efficient Cooling System:

  • Chiller: Industrial-grade water chiller (e.g., Gem Orion, S&A, Hexacool, Teyu, Technocrats) specifically matched to the laser power, ensuring stable and effective temperature control for continuous operation.

• Automatic Height Control (IHS & THC):

  • System: Our advanced PMT model (Initial Height Sensing and Auto Height Control) or similar robust systems (Arc voltage torch height control, Capacitive Height Controller) ensures dynamic and precise torch height adjustment during piercing and cutting. This feature is crucial for maintaining consistent cut quality, especially on uneven or rusty surfaces, and significantly extends consumable life by preventing molten metal splatter.

• Safety Features: Includes necessary safety interlocks and protective measures for operator safety in an open-type configuration.

3. Technical Specifications

Note: Specifications may vary slightly based on specific component choices and customization.

4. Typical Cutting Capacities

The following tables outline the general cutting capabilities for various materials. "Quality Cut" refers to a clean, dross-free edge suitable for most applications without secondary processing.

3kW Fiber Laser Cutting Capacity:

6kW Fiber Laser Cutting Capacity:

Note: Actual cutting performance can vary based on material quality, auxiliary gas purity, nozzle condition, and machine maintenance.

5. Advantages & Benefits

• Superior Cut Quality: Achieve exceptionally clean, smooth, and dross-free cuts, reducing the need for secondary finishing.

• High Productivity: Rapid cutting speeds and high acceleration lead to significantly increased output.

• Cost Efficiency: Low power consumption, minimal consumables, and reduced maintenance compared to traditional methods result in lower operating costs.

• Versatile Material Processing: Capable of cutting a wide range of metals, including reflective materials like copper and brass, which are challenging for CO2 lasers.

• Improved Cutting Stability: Our advanced height control systems ensure stable cutting even on rusty or uneven surfaces, improving yield.

• User-Friendly Operation: Intuitive control panels and intelligent software minimize operator training time and simplify complex tasks.

• Enhanced Reliability: Built with world-class components and robust engineering for maximum uptime and long service life.

• Made in India, Japanese Technology: Benefit from the reliability of cutting-edge Japanese technology coupled with the cost-effectiveness and localized support of Indian manufacturing.

6. Optional Features / Customization

• Higher Power Laser Sources: Upgrade to 8kW, 12kW, or higher power options for increased thickness capacity and speed.

• Automatic Loading/Unloading Systems: Integrate automated material handling for continuous, unattended operation.

• Fume Extraction Systems: High-efficiency fume extraction tables and filtration units for a cleaner and safer working environment.

• Additional Software Modules: Specialized modules for advanced nesting, production management, and data analytics.

• Rotary Attachments: For integration of pipe cutting capabilities (if not already part of your system).

• Custom Bed Sizes: Tailored working areas to meet specific factory layouts or material dimensions.

7. Service & Support (All India Assurance by McLease)

At McLease, we are committed to providing comprehensive support throughout the lifecycle of your machine:

• Professional Installation & Commissioning: Our experienced engineers will ensure seamless installation and calibration at your site.

• On-site Training: Thorough training for your nominated personnel on machine operation, basic maintenance, and software utilization.

• All India Service Network: Assured prompt and reliable after-sales service and technical support across India, minimizing downtime.

• Genuine Spares & Consumables: Easy access to original spare parts and consumables for consistent performance and longevity.

• Warranty: Comprehensive warranty terms to ensure peace of mind.

8. Commercial Aspects

We understand the importance of flexible acquisition models for businesses in India. In addition to outright purchase, we can facilitate various leasing options designed to fit your financial strategy, potentially including models that consider "work order potential" and offer "buy back or sell back" clauses at the end of the lease period (terms and conditions apply). This allows you to leverage cutting-edge technology without significant upfront capital investment.

Contact us today to discuss your specific requirements and receive a customized proposal for our Open Type Fiber Laser Cutting Machine.