Techno-Commercial Proposal: Multi-Process Open Type Metal Plate Cutting Machine

The Power of Multi-Process Cutting

In today's competitive manufacturing, flexibility and cost-efficiency are paramount. Our Open Type Fiber Laser Cutting Machine offers a revolutionary dual- or triple-torch configuration. By mounting Fiber Laser, Plasma, and optionally Oxy-Fuel torches on the same gantry, this machine provides unmatched versatility for cutting a wide range of metal plates.

**Optimized Efficiency:** Select the most economical and efficient cutting method for each material type and thickness.
**Open-Type Design:** Ensures accessibility and ease of use.
**Indian Engineering with Japanese Reliability:** High-quality manufacturing standards in India, combined with cutting-edge Japanese technology.
**Assured Nationwide Service Support:** Comprehensive support for peace of mind.

Key Features and Integrated Components

High-Performance Fiber Laser Source

**Options:** 3kW or 6kW (higher power available).
**Brands:** IPG, Raycus, Max Photonics, or equivalent OEM.
**Benefits:** Exceptional beam quality, high efficiency, long lifespan (>100,000 hours), stable output, minimal maintenance, high precision for thin to medium-thick metals.

Integrated Plasma Torch & Power Source

**Model:** Standard with HyCUT 125 Plasma (125 Ampere).
**Type:** IGBT technology, 20 kW max output, Air Cooled.
**Features:** Robust, faster cutting on medium to thick metals with good penetration.

Optional Oxy-Fuel Torch (for Higher Thickness)

**Configuration:** Seamlessly integrated on the same gantry.
**Features:** Capacitive auto height controller & auto igniter.
**Benefit:** Most economical solution for very thick mild steel cutting.

Precision Laser Cutting Head

**Brands:** Raytools, Precitec, Ospri, Boci, or equivalent OEM.
**Features:** Auto-focusing, efficient water cooling, robust dust protection (e.g., IP65 rated).

Intelligent CNC Control System (Multi-Process)

**System:** Advanced CNC controller (e.g., CypCut FSCUT, FLMC, or equivalent).
**Software:** Integrated nesting (Most2D, AlmaCAM, iTSoft, Kartik CAD/CAM).
**User Interface:** Intuitive, with multi-torch control & diagnostics.

Robust Gantry-Type Machine Structure

**Bed:** Welded, heat-treated, stress-relieved for stability.
**Gantry:** High-strength Aviation Aluminum for rigidity & rapid movement.

High-Precision Motion System

**Linear Guides:** High-accuracy (HIWIN, Taiwan).
**Gear Racks & Pinions:** High-precision (KHK, YYC, Technocrats).
**Servo Motors & Drives:** High-performance AC Servos (Panasonic, Yaskawa, Delta, or equivalent) for accuracy.

Efficient Cooling System

**Chiller:** Industrial-grade water chiller (Gem Orion, S&A, Hexacool, Teyu, Technocrats) for Fiber Laser.
**Plasma Cooling:** Air-cooled for HyCUT 125.

Automatic Height Control (IHS & THC)

**System:** Advanced PMT model or similar robust systems.
**Benefit:** Dynamic and precise torch height adjustment for consistent cut quality and consumable life.

Safety Features

Comprehensive safety interlocks and protective measures integrated for multi-process operation.

Technical Specifications (Platform & Motion System)

Parameter	Typical Value (3015 Model)	Typical Value (4020 Model)
Working Area (W x L)	3000 mm x 1500 mm	4000 mm x 2000 mm
Effective Travel X-axis	1525 mm	2025 mm
Effective Travel Y-axis	3050 mm	4050 mm
Effective Travel Z-axis	200 mm	200 mm
Positioning Accuracy (X/Y)	±0.03 mm/m	±0.03 mm/m
Repeated Positioning Accuracy (X/Y)	±0.02 mm	±0.02 mm
Rapid Positioning Speed (X/Y)	100 m/min	100 m/min
Max Acceleration	1.0 G	1.0 G
Minimum Line Width	±0.1 mm	±0.1 mm
Electrical Power (Approx.)	3kW Laser + Plasma: 30-35 kVA, 6kW Laser + Plasma: 60-65 kVA	3kW Laser + Plasma: 30-35 kVA, 6kW Laser + Plasma: 60-65 kVA
Power Supply	3-Phase, 415V AC, 50Hz	3-Phase, 415V AC, 50Hz
Overall Machine Dimensions	Varies by model, approx. 4.5m×2.5m	Varies by model, approx. 5.5m×3.0m

Note: Specifications may vary slightly based on specific component choices and customization.

Cutting Capacities by Technology

This machine's power lies in its ability to switch between cutting processes, optimizing for specific material thicknesses and desired cut quality.

Fiber Laser Cutting Capacity:

Ideal for high-precision, high-speed cutting of thin to medium-thick materials with minimal heat-affected zones.

Metal	Laser Power	Max Cutting Capacity (mm)	Quality Cut (mm)
Mild Steel (MS)	3kW	20	16
Mild Steel (MS)	6kW	25	22
Stainless Steel (SS)	3kW	10	8
Stainless Steel (SS)	6kW	16	14
Aluminum (Al)	3kW	8	6
Aluminum (Al)	6kW	14	12
Copper	3kW	4	3
Copper	6kW	6	5
Brass	3kW	5	4
Brass	6kW	8	7

Plasma Cutting Capacity (HyCUT 125 Ampere):

Excellent for faster cutting of medium to thicker metals, particularly where surface finish is not the absolute primary concern or post-processing is planned.

Metal	Piercing Capacity (mm)	Edge Cutting Capacity (mm)
Mild Steel (MS)	25	30
Stainless Steel (SS)	12	15
Galvanized Plate	15	20

Oxy-Fuel Cutting Capacity (Optional):

The most economical solution for cutting very thick mild steel plates, surpassing the practical limits of both Fiber Laser and Plasma for certain applications.

Metal	Cutting Capacity (mm)
Mild Steel (MS)	5 - 150+

Note: Actual cutting performance can vary based on material quality, auxiliary gas purity/pressure, nozzle condition, and machine maintenance.

Comparative Analysis: Cost Economics & Recommended Thicknesses

The strategic advantage of a multi-process machine lies in its ability to select the most economical cutting method for a given task, balancing speed, quality, and operating costs.

Fixed Costs:

**Shared Platform:** Substantial fixed cost of the machine's gantry, frame, CNC control system, etc., is shared across all cutting technologies.
**Individual Component Costs:** Fiber Laser System (highest initial investment), Plasma System (lower), Oxy-Fuel System (lowest).

Variable Costs (Per Meter Cut):

Cost Factor	Fiber Laser (N2/O2)	Plasma (Compressed Air / O2/N2)	Oxy-Fuel (O2 + Fuel Gas)
Power Consumption	Moderate to High	Moderate	Very Low
Assist Gas	High	Moderate	High
Consumables	Low	Moderate	Low
Maintenance	Low	Moderate	Low
Post-Processing	Very Low	Moderate to High	High

Recommended Economical Cutting Thicknesses:

**Fiber Laser (3kW / 6kW):** 0.5mm to 10-12mm (Unbeatable speed, precision, quality; lowest variable cost).
**Plasma (HyCUT 125A):** 6mm to 25-30mm (Faster than Oxy-Fuel in this range, cost-effective for MS).
**Oxy-Fuel:** Above 25mm to 150mm+ (Most economical for very thick mild steel).

Strategic Advantage of Dual/Triple Torch Machine:

Provides dynamic cost-per-cut optimization. Cut thin with Laser, medium with Plasma, and heaviest with Oxy-Fuel, maximizing utilization and profitability.

Comprehensive Advantages & Benefits

Unmatched Versatility

One machine covers a vast range of material thicknesses (from thin sheet metal to heavy plate) and types.

Optimized Cost-Per-Cut

Dynamically choose the most economical cutting technology based on material type, thickness, and quality requirements.

Increased Productivity

Benefit from the speed of Fiber Laser for thin materials and the robustness of Plasma/Oxy-Fuel for thicker plates, reducing bottlenecks.

Reduced Footprint & Investment

Consolidate multiple cutting processes into a single machine, saving valuable floor space and reducing overall capital expenditure.

Superior Quality & Consistency

Precision motion systems and advanced height control ensure excellent cut quality for each process.

Enhanced Stability on Rusty Surfaces

Improved cutting stability, particularly for Plasma, ensures reliable results even on less-than-perfect material surfaces.

Easy Maintenance & Operation

User-friendly interface and accessible design (open type, slide door for easy maintenance) streamline daily operations.

"Make in India" with Japanese Reliability

Benefit from high-quality manufacturing standards in India, combined with cutting-edge Japanese technology and reliability.

Optional Features / Customization

Higher Power Laser Sources: Upgrade Fiber Laser to 8kW, 12kW, or higher for increased capacity.
Automatic Loading/Unloading Systems: Integrate automated material handling for continuous operation.
High-Efficiency Fume Extraction Systems: Dedicated fume extraction tables and filtration units for cleaner environment.
Additional Software Modules: Specialized modules for advanced nesting, production management, and data analytics.
Rotary Attachments: For integration of pipe cutting capabilities (if not already part of system).
Custom Bed Sizes: Tailored working areas for specific factory layouts.
Advanced Plasma Sources: Options for higher amperage plasma systems for increased piercing and edge cutting capacity.
Oxy-Fuel Integration: Seamless addition of the Oxy-Fuel torch for cutting exceptionally thick mild steel.

Service & Support (All India Assurance by McLease)

At McLease, we are committed to providing comprehensive support throughout the lifecycle of your machine, ensuring maximum uptime and performance:

**Professional Installation & Commissioning:** Seamless setup, calibration, and fine-tuning at your site.
**On-site Training:** Thorough training for your personnel on operation, multi-process switching, and basic maintenance.
**All India Service Network:** Assured prompt and reliable after-sales service and technical support across India.
**Genuine Spares & Consumables:** Easy access to original spare parts for all laser, plasma, and oxy-fuel components.
**Warranty:** Comprehensive warranty terms covering all integrated systems for peace of mind.

Commercial Aspects

We offer flexible acquisition models to suit your financial strategy. In addition to outright purchase, we can facilitate various leasing options designed to fit your financial strategy, potentially including models that consider "work order potential" and offer "buy back or sell back" clauses at the end of the lease period (terms and conditions apply). This multi-process machine represents a strategic investment, significantly enhancing your production capabilities and offering unparalleled economic flexibility.

Contact us today to discuss your specific requirements and receive a customized proposal for our Multi-Process Open Type Metal Plate Cutting Machine!