McLease ORBITWELD PRO: Advanced Orbital Welding System
Executive Summary
McLease introduces the **ORBITWELD PRO**, a state-of-the-art Orbital Welding System for precise, efficient, and high-quality welds. Manufactured in India under global technical collaboration, it offers superior technology and an unparalleled ecosystem of benefits: flexible financing (no CIBIL), 15-year service/spares assurance, AI-powered remote maintenance (RAMC), and seamless online support. Invest in sustained operational excellence and peace of mind.
1. Introduction to Orbital Welding
Orbital welding is a specialized GTAW/TIG process where the arc rotates 360 degrees around a static workpiece (pipe/tube). It produces highly consistent, repeatable, and high-quality welds, eliminating human variability for superior metallurgical properties and flawless aesthetics.
2. McLease ORBITWELD PRO: The Precision Welding Solution
Our private label Orbital Welding Machine combines robust Indian manufacturing with cutting-edge global technical collaboration for unparalleled performance in critical welding needs.
2.1. Key Features:
Advanced Power Source
- Inverter-based DC Pulse TIG (GTAW)
- IGBT technology for stable current (e.g., 2-250 Amperes)
Intelligent Control System
- Microprocessor-controlled CNC
- Intuitive touchscreen HMI
- Stores hundreds of weld programs
Versatile Welding Heads
- Closed Orbital Heads (for 1/8" to 4" OD pipes)
- Open Orbital Heads (for larger diameters, up to 60"+)
- Quick-change head design
Integrated Cooling System
- High-capacity water chiller
- Ensures continuous operation & extended consumable life
Precise Gas Management
- Digital control for pre-purge, weld purge, post-purge
- Optimal shielding, minimal oxidation
Wire Feed System (Optional)
- Integrated cold wire feed unit for filler material
2.2. Advantages & Benefits:
- **Unrivaled Quality & Repeatability:** Consistent, defect-free welds.
- **Enhanced Productivity:** Significantly increased welding speed.
- **Cost Efficiency:** Minimizes rework, reduces consumable waste.
- **Code Compliance:** Meets stringent industry codes (e.g., ASME, API).
- **Improved Safety:** Remote operation reduces operator exposure.
- **Material Versatility:** Welds Stainless Steel, Titanium, Inconel, etc.
- **Auditability:** Weld data logging for quality assurance.
2.3. Uses / Applications:
Essential for industries where weld quality, consistency, and traceability are non-negotiable:
- Pharmaceuticals & Biotech (High-purity piping)
- Aerospace (Aircraft hydraulic lines)
- Food & Beverage (Sanitary process piping)
- Semiconductor (UHP gas lines)
- Oil & Gas / Power Generation (Process piping, boiler tubes)
- Automotive (Exhaust systems, fluid lines)
2.4. Technical Specifications (Typical Configuration - 150A Power Source, Closed Head System):
| Parameter |
Specification |
| **Welding Process** |
DC Pulse TIG (GTAW) |
| **Power Source Output** |
2-150 Amperes (Max 250A optional) |
| **Rated Output Power** |
10-15 kW (Approx.) |
| **Input Power** |
3-Phase, 415V AC, 50/60Hz |
| **Welding Head Types** |
Closed Orbital Weld Heads, Open Orbital Weld Heads |
| **Pipe/Tube OD Range (Closed Head)** |
1/8" to 4" (3mm - 114mm) standard |
| **Pipe/Tube OD Range (Open Head)** |
1" to 60"+ (25mm - 1500mm+) with track system |
| **Wall Thickness** |
0.5 mm to 10 mm (single pass), thicker with multiple passes |
| **Control System** |
Microprocessor-controlled, Touchscreen HMI, Multi-program Memory |
| **Arc Voltage Control (AVC)** |
Integrated for precise arc gap maintenance |
| **Oscillation (Wobble)** |
Programmable |
| **Wire Feed Speed** |
Programmable (0-5 m/min typical for cold wire, if optional) |
| **Shielding Gas** |
Argon (99.999% purity recommended) |
| **Cooling** |
Integrated Water Chiller (closed-loop) |
2.5. Recommended Components / Brands (Readily Available in India):
Our ORBITWELD PRO integrates components from renowned and reliable suppliers for quality and competitive pricing.
Power Electronics
- Infineon, Fuji Electric, Semikron
Control System (PLC/HMI)
- Siemens, Schneider Electric, Delta, Panasonic
Servo/Stepper Motors & Drives
- Panasonic, Yaskawa, Delta, Leadshine
Sensors & Relays
- Omron, Teknic, Phoenix Contact
2.6. Limitations:
- Higher initial investment than manual welding.
- Requires precise joint preparation and fit-up.
- Not suitable for all joint types or geometries.
- Requires specific operator training for programming.
- High purity shielding gas and electrodes are essential.
3. Why Choose McLease for Your ORBITWELD PRO?
Choosing McLease for your Orbital Welding Machine offers an unparalleled ecosystem of financial flexibility, long-term support, and seamless digital integration that no manufacturer alone can provide:
- **Zero Upfront Payment:** Book your ORBITWELD PRO with no advance until delivery, easing initial capital outlay.
- **15-Year Service & Spares Assurance:** Unmatched long-term peace of mind. We guarantee service and genuine spare parts availability for 15 years.
- **Flexible Finance, No CIBIL Check:** Acquire this machine without rigid bank loan requirements; tailored leasing based on your capacity.
- **AI-Powered Remote Support (RAMC):** Maximize uptime with AI-based preventive maintenance and expert remote troubleshooting.
- **Online Support Hub:** Easily manage your machine, order spares, raise tickets, and utilize various payment modes, including "Pay Later."
- **Manufactured with Global Collaboration:** Combines robust Indian manufacturing with cutting-edge global technical expertise, delivering a high-quality machine at competitive value.
- **Complete Ecosystem Advantage:** Holistic solution – flexible finance, advanced technology, unmatched long-term service, and digital support.
4. Commercial Aspects & Financial Solutions
The indicative cost of a standard ORBITWELD PRO system starts from around **INR [Insert Indicative Price - e.g., 25 - 40 Lakhs depending on features/kW]**. Final pricing depends on configuration.
McLease offers comprehensive acquisition models:
- **Outright Purchase:** Competitive pricing.
- **Flexible Leasing Options:** Tailored lease agreements to optimize capital expenditure and cash flow.
- **Buy Back / Sell Back Options:** Clauses for future arrangements.
- **Innovative Financing:** Solutions without CIBIL/CMR checks, including potential raw material financing.
Don't compromise on weld quality, productivity, or financial flexibility!
Contact McLease today to discuss your specific requirements and receive a customized proposal for your ORBITWELD PRO Orbital Welding System.
Revolutionize your welding operations with McLease – where precision engineering meets unmatched support and flexible finance.