McLease GANTRYMIG PRO: Advanced Gantry MIG Welding System (13 x 3 mtrs)
Executive Summary
McLease presents the **GANTRYMIG PRO**, a state-of-the-art Gantry MIG Welding System for heavy structural steel fabrication. With an expansive 13 x 3 meter working area and a Synergic MIG Power Source, it ensures high-volume, high-quality welding. As a McLease private label, manufactured in India under global collaboration, it offers flexible financing (no CIBIL), 15-year service/spares assurance, AI-powered RAMC, and online support. Invest in enhanced productivity and unwavering reliability.
1. Introduction to Gantry MIG Welding Systems
Gantry MIG Welding Systems represent the pinnacle of automation for large-scale fabrication. A robust, overhead gantry precisely moves the welding torch across vast workpieces. Combined with a Synergic MIG power source, welding parameters are automatically synchronized, simplifying operation and ensuring optimal arc characteristics for superior weld quality and high deposition rates on thick materials.
2. McLease GANTRYMIG PRO: The Automated Solution for Large Structures
Our private label Gantry MIG Welding Machine combines robust Indian manufacturing capabilities with cutting-edge global technical collaboration for unparalleled performance in heavy steel structures.
2.1. Key Features:
Welding Technology
- High-performance MIG/MAG (GMAW) with **Synergic Control**
- Intelligently adjusts welding parameters
Expansive Gantry Structure
- **Working Area:** 13000 mm (Length) x 3000 mm (Width)
- Heavy-duty, rigid gantry with precision-machined rails
Automated Welding Head(s) & Manipulation
- Mechanized MIG torch(es), single, dual, or multiple configurations
- Integrated Arc Voltage Control (AVC)
- Optional oscillation for wider beads
Synergic MIG Welding Power Source
- Digital, highly responsive inverter-based
- Configurable current range (e.g., 400-600 Amperes or higher)
- Brands (Components/Technology): ESAB, Lincoln Electric, Fronius, Kemppi tech
Intelligent CNC Control System
- Advanced PLC-based CNC system
- Intuitive touchscreen HMI
- Precise control of gantry, torch, and welding parameters
- Brands (Components): Siemens, Rockwell Automation, Schneider Electric, Delta
Precision Motion System
- **Drives:** High-performance AC Servo motors (Panasonic, Yaskawa, Siemens)
- **Linear Guides:** High-accuracy (HIWIN, PMI, Rexroth)
- **Rack & Pinions:** High-precision (KHK, Apex, YYC)
Automated Wire Feed System
- Integrated, precisely controlled wire feeder
- Consistent wire delivery synchronized with welding parameters
Integrated Cooling System
- High-capacity, closed-loop water chiller
- Ensures stable operation during high-duty cycles
Seam Tracking System (Optional)
- Laser or tactile systems for automatic torch guidance
Fume Extraction System (Optional)
- Localized or integrated units for cleaner, safer environment
2.2. Advantages & Benefits:
- **Exceptional Weld Quality & Consistency:** Synergic control and automated gantry deliver consistent, defect-free welds with excellent penetration and bead profile.
- **High Deposition Rate & Productivity:** MIG/MAG process offers high deposition rates, allowing faster welding of thick materials, boosting output for large structures.
- **Reduced Distortion:** Controlled heat input and uniform travel speed minimize material distortion.
- **Cost Efficiency:** Optimizes consumable usage, reduces reliance on highly skilled manual welders, and lowers operational costs.
- **Code Compliance & Traceability:** Produces welds meeting stringent industry codes with data logging.
- **Enhanced Safety:** Automated operation reduces operator exposure to welding hazards.
- **Material Versatility:** Capable of welding Carbon Steel, Stainless Steel, and various alloys.
- **Handles Large Workpieces:** Expansive working area designed for very large and heavy components efficiently.
2.3. Uses / Applications:
- Structural Steel Fabrication (beams, columns, trusses)
- Shipbuilding (large panels, hull sections)
- Railway & Automotive (chassis, heavy vehicle frames)
- Construction Equipment (heavy machinery frames)
- Wind Turbine Manufacturing (tower sections, foundations)
- Pressure Vessels & Tanks (large storage tanks, boiler components)
2.4. Technical Specifications (Typical Configuration):
| Parameter |
Specification |
| **Welding Process** |
MIG/MAG (GMAW), Synergic Control |
| **Working Area (L x W)** |
13000 mm x 3000 mm |
| **Power Source Output** |
400 - 600 Amperes (configurable) |
| **Input Power** |
3-Phase, 415V AC, 50/60Hz |
| **Welding Head(s)** |
Single or Dual/Multiple Automated MIG Torches |
| **Wire Diameter** |
0.8 mm to 1.6 mm |
| **Material Thickness Range** |
6 mm to 50 mm+ |
| **Travel Speed (Welding)** |
0.1 - 2.0 meters/minute (programmable) |
| **Rapid Traverse Speed (Gantry)** |
Up to 20 m/min |
| **Control System** |
PLC-based CNC controller, Touchscreen HMI |
| **Arc Voltage Control (AVC)** |
Integrated |
| **Oscillation** |
Programmable (optional) |
| **Cooling** |
Integrated Water Chiller (closed-loop for torch and power source) |
| **Shielding Gas** |
CO2, Argon-CO2 Mix, Argon |
| **Wire Feed System** |
Integrated, precisely controlled |
2.5. Recommended Components / Brands (Readily Available in India):
Our GANTRYMIG PRO integrates components from renowned and reliable suppliers, ensuring quality and competitive pricing.
Welding Power Source
- ESAB, Lincoln Electric, Fronius, Ador
Control System (PLC/HMI)
- Siemens, Rockwell Automation, Schneider Electric, Delta
Servo Motors & Drives
- Panasonic, Yaskawa, Siemens
Sensors & Relays
- Omron, SICK, Banner Engineering, Teknic
Cooling System (Chiller)
- Gem Orion, S&A, Hexacool, Teyu
Cables & Connectors
- LAPP, Polycab, Phoenix Contact
Fume Extraction (Optional)
- Nederman, Plymovent, Local Indian manufacturers
Welding Consumables
- Esab, Lincoln Electric, Ador
2.6. Limitations:
- High Initial Investment: Significant capital outlay due to size and automation.
- Large Footprint: Requires substantial factory floor space.
- Joint Preparation: Demands accurate & consistent joint preparation.
- Not for Small Parts: Less cost-effective for very small, highly varied components.
- Programming Complexity: Requires skilled personnel for programming.
3. Why Choose McLease for Your GANTRYMIG PRO?
McLease empowers your business with an unparalleled ecosystem of financial flexibility, long-term support, and seamless digital integration that no manufacturer alone can provide:
- **McLease Private Label Quality:** Acquire a top-tier system, meticulously manufactured in India with global expertise.
- **Zero Upfront Payment:** Book your GANTRYMIG PRO with no advance until delivery, easing initial capital outlay.
- **15-Year Service & Spares Assurance:** Experience unmatched long-term peace of mind. We guarantee service & genuine spare parts for 15 years.
- **Flexible Finance, No CIBIL Check:** Acquire this advanced machine without rigid bank loan requirements; tailored leasing based on your capacity.
- **AI-Powered Remote Support (RAMC):** Minimize costly downtime. Our innovative Remote Annual Maintenance Contracts leverage AI for preventive insights.
- **Seamless Online Support Hub:** Effortlessly manage your machine! Order spares, raise requests, and utilize various payment modes, including "Pay Later" options.
- **Complete Ecosystem Advantage:** Holistic solution – advanced technology, flexible financing, unmatched long-term service, and digital support.
4. Commercial Aspects & Financial Solutions
Indicative cost of a standard McLease GANTRYMIG PRO system starts from approx. **INR [Insert Indicative Price - e.g., 60 Lakhs - 2.5 Crore depending on complexity]**. Final pricing based on configuration.
McLease offers comprehensive acquisition models:
- **Outright Purchase:** Competitive pricing.
- **Flexible Leasing Options:** Tailored lease agreements to optimize capital expenditure & cash flow.
- **Buy Back / Sell Back Options:** Clauses for future arrangements.
- **Innovative Financing:** Solutions without CIBIL/CMR checks, including potential raw material financing.
Don't compromise on the quality or efficiency of your heavy fabrication projects!
Contact McLease today to discuss your specific requirements and receive a customized proposal for your McLease GANTRYMIG PRO Gantry MIG Welding System.
Elevate your manufacturing capabilities with McLease – where high-deposition automation meets unmatched support and flexible finance.