McLease FINWELD PRO: Automated Transformer Fins Welding System
Executive Summary
McLease presents the **FINWELD PRO**, an advanced Automated Transformer Fins Welding System for superior quality, consistency, and efficiency in transformer radiator fin production. As a McLease private label product, manufactured in India under technical collaboration, FINWELD PRO ensures high-integrity, leak-proof welds. We offer flexible financing, 15-year service, AI-powered RAMC, and online support.
1. Introduction to Transformer Fins Welding
Transformer radiator fins dissipate heat, critical for transformer performance. Automated systems, especially Resistance Seam Welding, provide precise, repeatable, high-speed solutions for joining thin metal sheets, delivering consistent, leak-proof fin assemblies with minimal heat-affected zones.
2. McLease FINWELD PRO: The Automated Fin Welding Solution
Our private label system combines robust Indian manufacturing with cutting-edge global technical collaboration for unparalleled performance in mass production of transformer radiator fins.
2.1. Key Features:
Welding Technology
- Advanced Resistance Seam Welding (standard)
- Optional automated MIG/TIG for specific designs
Robust Machine Structure
- Heavy-duty, gantry or cantilever type construction
- High stability, vibration damping for high-speed welding
Precision Clamping System
- Integrated pneumatic or hydraulic clamping mechanisms
- Ensures precise alignment & uniform weld pressure
High-Performance Welding Wheels/Electrodes
- Specialized copper alloys (e.g., Chromium Zirconium Copper)
- Excellent conductivity, durability, water-cooled
Advanced Power Source
- Medium Frequency DC (MFDC) inverter (superior weld quality, lower power)
- Or robust AC resistance welding transformers
Intelligent Control System
- PLC-based for precise control of all parameters
- User-friendly HMI touchscreen for programming & monitoring
- Stores multiple weld schedules
Automated Fin Handling (Optional/Integrated)
- Automatic loading/unloading for continuous production
- Precise alignment of fin sheets
Integrated Cooling System
- High-capacity, closed-loop water chiller
- Cools welding transformer, electrodes, components
2.2. Advantages & Benefits:
- **Superior Weld Quality & Consistency:** Strong, uniform, leak-proof welds with minimal distortion.
- **High Productivity:** Significantly faster welding speeds, boosting production volume.
- **Reduced Distortion & Stress:** Precise heat input control minimizes material deformation.
- **Lower Power Consumption:** MFDC technology (if equipped) offers higher efficiency.
- **Cost Efficiency:** Reduces labor costs, material waste, and optimizes consumables.
- **Enhanced Safety:** Automated operation reduces operator exposure to hazards.
- **Repeatability:** Consistent weld parameters ensure exact specifications.
2.3. Uses / Applications:
- **Transformer Manufacturing:** Power, Distribution, Specialty Transformers.
- Any application requiring high-quality, high-volume radiator fin production.
2.4. Technical Specifications (Typical Configuration):
| Parameter |
Specification |
| **Welding Technology** |
Resistance Seam Welding (Standard), Automated MIG/TIG (Optional) |
| **Fin Material** |
Mild Steel, Stainless Steel |
| **Fin Thickness Range** |
0.6 mm to 2.0 mm (standard); up to 6mm+ (optional MIG/TIG) |
| **Max Fin Width** |
Up to 200 mm |
| **Max Fin Height** |
Up to 1200 mm |
| **Welding Speed** |
0.5 - 2.5 meters/minute (typical) |
| **Power Source** |
MFDC Inverter (e.g., 100-300 kVA) or AC Resistance Welding Transformer |
| **Control System** |
PLC-based CNC controller, Touchscreen HMI |
| **Welding Wheels/Electrodes** |
Chromium Zirconium Copper alloy, water-cooled |
| **Clamping System** |
Pneumatic / Hydraulic |
| **Cooling** |
Integrated Water Chiller (closed-loop) |
| **Input Power** |
3-Phase, 415V AC, 50Hz |
2.5. Recommended Components / Brands (Readily Available in India):
Our FINWELD PRO integrates components from renowned and reliable suppliers, ensuring quality and competitive pricing.
Power Electronics
- Infineon, Fuji Electric, Semikron
Control System (PLC/HMI)
- Siemens, Schneider Electric, Delta
Pneumatics/Hydraulics
- Festo, SMC, Parker, Janatics
Servo/Stepper Motors & Drives
- Panasonic, Yaskawa, Delta
Cooling System (Chiller)
- Gem Orion, S&A, Hexacool, Teyu
Cables & Connectors
- LAPP, Polycab, Phoenix Contact
Welding Transformers/Rectifiers
- Specialized manufacturers or in-house expertise
2.6. Limitations:
- High initial investment.
- Specific to transformer fin welding, limiting versatility.
- Requires good quality, pre-sheared or formed fins.
- Regular maintenance and replacement of welding wheels/electrodes necessary.
- Best suited for thin gauge mild steel and stainless steel.
3. Why Choose McLease for Your FINWELD PRO?
Choosing McLease empowers your business with an unparalleled ecosystem of financial flexibility, long-term support, and seamless digital integration that no manufacturer alone can provide:
- **McLease Private Label Quality:** Acquire a top-tier system, meticulously manufactured in India with global expertise.
- **Zero Upfront Payment:** Book your FINWELD PRO today with no advance until delivery, easing initial capital outlay.
- **15-Year Service & Spares Assurance:** Experience unmatched long-term peace of mind. We guarantee service & genuine spare parts for 15 years.
- **Flexible Finance, No CIBIL Check:** Acquire this advanced machine without rigid bank loan requirements; tailored leasing based on your capacity.
- **AI-Powered Remote Support (RAMC):** Minimize costly downtime. Our innovative Remote Annual Maintenance Contracts leverage AI for preventive insights.
- **Seamless Online Support Hub:** Effortlessly manage your machine! Order spares, raise requests, and utilize various payment modes, including "Pay Later" options.
- **Complete Ecosystem Advantage:** Holistic solution – advanced technology, flexible financing, unmatched long-term service, and digital support.
4. Commercial Aspects & Financial Solutions
Indicative cost of a standard McLease FINWELD PRO system starts from approx. **INR [Insert Indicative Price - e.g., 40 - 100 Lakhs depending on features/kW]**. Final pricing based on configuration.
McLease offers comprehensive acquisition models:
- **Outright Purchase:** Competitive pricing.
- **Flexible Leasing Options:** Tailored lease agreements to optimize capital expenditure & cash flow.
- **Buy Back / Sell Back Options:** Clauses for future arrangements.
- **Innovative Financing:** Solutions without CIBIL/CMR checks, including potential raw material financing.
Don't compromise on the quality or efficiency of your transformer fin production!
Contact McLease today to discuss your specific requirements and receive a customized proposal for your McLease FINWELD PRO Automated Transformer Fins Welding System.
Elevate your transformer manufacturing with McLease – where precision automation meets unmatched support and flexible finance.