Comprehensive H-Beam Production Line: Assembly, Welding & Straightening System

Executive Summary

McLease presents an H-Beam Assembly, Welding, and Straightening System from leading Indian manufacturers. This integrated solution ensures efficient, precise, and automated H/T beam production. We offer flexible financing, a 15-year service and spares assurance, AI-powered remote maintenance (RAMC), and seamless online support, guaranteeing long-term uptime and financial peace of mind.

Introduction to the H-Beam Production System

This integrated system automates critical H/T beam manufacturing stages—from assembling and tack welding to correcting flange deformation. It uses advanced hydraulic and CNC technologies to minimize manual intervention, reduce production time, and ensure superior beam quality, enhancing your competitive edge.

System Overview & Components

The proposed H-Beam Production Line is a comprehensive, modular solution for optimized workflow. It consists of interconnected subsystems:

**H-Beam Assembly & Tack Welding System:** For precise formation and preliminary welding of H/T beams.
**Hydraulic Flange Straightening Machine:** Essential for correcting flange deformation caused by welding heat.
**[Optional: CNC Drilling System]:** Can be integrated for automated drilling on beams.

Typical H-Beam Requirements Handled:

Dimensions

Flange Width: 250 to 1000 mm
Web Height: 250 mm to 3000 mm
Flange Thickness: 6 mm to 60 mm
Web Thickness: 6 mm to 40 mm
Length: 6 mtrs to 12 mtrs

Performance

Assembling Speed: Up to 1000 mm/min
Travel Speed: 650 to 6500 mm/min
Hydraulic Pressure (max): 210 bar
Power: 8.4KW

Subsystem Details & Technical Specifications

4.1. H-Beam Assembly and Tack Welding Equipment

Designed for precise formation and tack welding of H/T beams from web and flange plates.

**Operation:** Web/flange centralized and synchronized clamping via hydraulic pressure. Automatic centering ensures accurate positioning. Tack welding by MIG process with time-based weld/skip settings. User-friendly for optimized productivity.

List of Equipment & Sub-Assemblies:

No.	Subassembly	Qty
1	Beam assembly equipment with centralizers, clamping, auto tack welding	1 No
2	In-feed conveyor (loose plates) & out-feed conveyor (assembled beams)	1 No
3	Hydraulically operated web and flange centralizer on in-feed conveyor	1 Set – 3 Nos
4	Out-feed conveyor	1 No
5	MIG welding power sources	2 Nos
6	Optional 90-degree tilter	1 Set – 3 Nos
7	Electrical control panel	1 No

4.2. Hydraulic Flange Straightening Machine

Used to straighten deformed H beam flanges resulting from welding heat.

**Operation:** Sufficient capacity for larger beams. Straightening wheel and drive roller made of alloy steel, operated via user-friendly device.

Technical Details:

Parameter	Detail
Flange Width	200 to 1000 mm
Web Height	350 mm to 3000 mm
Flange Thickness	6 mm to 60 mm
Web Thickness	6 mm to 60 mm
Length	15 mtrs
Straightening Speed	Up to 6 mtrs/min

List of Modules:

No.	Subassembly	Qty
1	Hydraulic straightening machine with straightening wheels and drive rollers	1 No
2	In-feed conveyor	1 No
3	Out-feed conveyor	1 No
4	Control panel	1 No

5. Operational Advantages & Benefits

**Superior Quality:** Consistent alignment, welding, and straightening for high-quality H-beams.
**Increased Productivity:** High assembling and straightening speeds reduce bottlenecks.
**Reduced Labor Costs:** Automation minimizes manual intervention.
**Enhanced Safety:** Automated systems reduce operator exposure to hazards.
**Versatility:** Handles wide range of H-beam sizes for diverse projects.
**Reliability:** Robust components and designs ensure lasting performance.

6. Why Choose McLease? Your Unique Value Proposition

McLease offers a comprehensive ecosystem of benefits unavailable when purchasing directly from the manufacturer, including our trusted partner, Technocrats Plasma Systems Ltd., a 35+ year old pioneer.

Zero Upfront Payment

Book your H-Beam machine with no advance payment required until it's delivered. Manage cash flow with unprecedented ease.

15-Year Service & Spares Assurance

Unmatched long-term peace of mind. We guarantee service and genuine spare parts availability for 15 years.

Flexible Finance, No CIBIL Check

Navigate acquisition without rigid bank loan requirements. Tailored leasing based on your repayment capacity and order book.

AI-Powered Remote Support (RAMC)

Minimize costly downtime with our innovative Remote Annual Maintenance Contracts. Benefit from AI-based preventive maintenance.

Seamless Online Support Hub

Easily purchase all genuine spares, consumables, and accessories on McLease.com. Manage service requests and track engineers.

Proven Indian Manufacturing Quality

Rely on the expertise of 35+ year old Indian machine manufacturers like Technocrats.

Exclusive McLease Benefits

Comprehensive financial flexibility and integrated digital support platform unavailable directly from manufacturers.

7. Commercial Proposal & Financial Solutions

McLease provides flexible acquisition models. Indicative cost: ~INR 42 Lakhs.

**Outright Purchase:** Competitive pricing.
**Flexible Leasing Options:** Tailored lease agreements, potentially based on "work order potential."
**Buy Back / Sell Back Options:** Clauses for future arrangements.
**Innovative Financing:** Solutions that don't require CIBIL/CMR checks, including potential raw material financing.

This H-Beam production line is a strategic investment enhancing your fabrication capabilities, with McLease ensuring maximum long-term value.

Ready to Revolutionize Your Production?

Contact McLease today to discuss your specific requirements and receive a customized proposal for your H-Beam Assembly, Welding, and Straightening System.

McLease: Your Partner in Precision, Productivity, and Unwavering Support.