Miniature CNC Metal Plate Profile Cutting Machine
Typical customer requirement:
| Material SS | 6mm - 8mm |
| Material MS | 25mm |
| Working Table Size | 3000x 1500 mm |
| Requirement | With Plasma Torch |
Technical details:
| Type of machine | CNC – MINIATURE TYPE |
| No of torches for cutting | 1 Nos. (1 No. Plasma) |
| Working area | 3000 mm × 1500 mm |
| Plasma Source | 125 amps Model HyCUT 125 |
| Cutting capacity with Plasma – HyCUT 125 | Piercing – 25 mm Edge cutting – 30 mm |
| Structure material | Specially designed guides, MS Frame |
| No. of controlled axes with independent AC Servo drives | X axis- 1 no. Y axis- 1 no. Z axis- 1 no. |
| Drive mechanism | Rack & pinion for X and Y axis Precision ball screw for Z axis LM guides |
| Rapid speed | 12 mtrs. /min |
| CNC controller make | Flangling / equivalent |
| Height control | Initial height sensing and Auto height control (For Plasma) Model PMT |
| AC Servo motors/ DC motors | X axis - 1 no. AC Servo motor Y axis - 1 no. AC Servo motor Z axis – 1 nos. for Plasma |
| Cable conveyors | Cable drag chain system |
| Plasma | 125 |
| Plasma | 125 |
Why PMT is IMPORTANT for CNC system??
PMT which is our model for Initial Height sensing (IHS) and Auto height control is a standard part of our CNC system. PMT helps in increasing Consumable life and gives good cutting finish. This is a very important part for Plasma cutting process. It involves a PLC system which is incorporated with the Controller.
PMT is a programmable feature which when given cutting command, torch goes down to the job and starts piercing and it goes down till the required height. After piercing, torch comes up and then maintains the required height for cutting a particular thickness. This full procedure is fully automatic and programmed. The operator only feeds the plate thickness and program takes care of the full process. This allows the torch to pierce through the plate without damaging the consumables because as piercing starts, torch travels up and so the molten metal does not hit the torch.
In other make CNC systems, only Auto height control is present. In such systems, when cutting starts, the torch pierces and then comes up and maintains a standard fixed height which needs to be fed into the system by the operator. In these cases, the torch and consumables get damaged faster. The height needs to be specified by the operator based on his trial and errors.
Many a times, it has been seen that Piercing in higher thicknesses is not successfully done by other CNC systems but the same torch when fitted on our CNC system, piercing is successfully carried out. This is possible because of PMT.
PMT type system is usually not provided in standard CNC systems available in the market, they give Auto height control which they call as IHS. In the best of the brands in the world, PMT type system alone costs approx. 10 – 12 lakhs
Critical items and make:
| # | Description | Make |
| 1 | Rack | KHK |
| 2 | Pinion | Technocrats |
| 3 | LM guides | Hiwin |
| 4 | Gearbox | Delta or Apex or Sesame |
| 5 | Controller | FLMC or equivalent |
| 6 | Servomotor & drive | Delta or Panasonic or equivalent |
| 7 | Arc voltage torch height control | Technocrats |
| 8 | Plasma power source | Technocrats |
| 9 | Capacitive Height Controller | HYD |
| 10 | Limit switches | Teknic |
| 11 | Relay card | Omron |
| 12 | SMPS | Meanwell |
| 13 | Cables | Avocab |
| 14 | Relays | Omron/ PLA |
| 15 | Cable Drag chains | IGUS/ Teknic |
| 16 | Nesting software | Most 2D / CAD/CAM |
Plasma source details – HyCUT 125
| # | Plasma source type | IGBT type |
| 1 | Model | HyCUT 125 |
| 2 | Current range | 10 – 125 amps |
| 3 | Maximum output power | 20 kW |
| 4 | Torch cooling | Air cooled |
| 5 | Cutting capacity | Piercing – up to 25 mm Edge cutting – up to 30 mm |
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